Tata Coffee:
New Tracks in Old Plantations
By Aparna Datta
It was the best of times. There was a mood of celebration
at Jumboor Estate as news came in that Tata Coffee, which
manages Jumboor, had won the ‘Fine Cup Award’
for Specialty Coffee at the Flavour of India Cupping
Competition at the India International Coffee Festival 2002,
held in Bangalore, during February 15 – 17, 2002.
The celebrations found an echo in Coovercolly Estate and
in Bhagya Estate which scored wins in the category of Best
Regional Arabica Coffees, and in no less than nine other coffee
estates owned and managed by Tata Coffee that won Certificates
of Merit as finalists in the Competition. In sum, Tata Coffee
Limited had produced one-third of the prize-winning entries
in the entire competition!
It was the worst of times. With coffee prices at their lowest
in thirty years, managing some 23 coffee estates, with an
approximate holding of 20,000 acres, had become a daily battle
for survival. Belts had to be tightened till they hurt, a
close watch had to be kept on every aspect of estate management,
cost-cutting measures had to be implemented that possibly
had the old-timers on the estates lamenting that “things
have never been so bad”.
But they had. In the annals of Indian coffee, things hit
rock bottom in 1940, when the Second World War cast a long
shadow over the coffee business. It was a watershed year,
when a solution was found in the pooling of coffee, and a
coffee marketing mechanism that was to last forty years. It
was a solution mooted by Ivor Bull, a stalwart of the coffee
industry, and the then chief of Consolidated Coffee Limited,
the earlier avatar of Tata Coffee.
The corporate history of Tata Coffee Limited reflects the
ups and downs typical of the coffee business, and the story
of Tata Coffee brings to the fore the strategic issues relevant
to Indian coffee in general. At a time when coffee producers
all over the world are trying to cope with the coffee crisis,
a study of Tata Coffee offers many insights in managing
change and transition,
and the way forward for producing quality coffee.
As a corporate entity in India, Tata Coffee Limited is relatively
new, having come into existence in August 2000. The company
was earlier known as Consolidated Coffee Limited, more popularly
as Conscofe, which had entered into a strategic
alliance with Tata Tea Limited in 1990. The
Tata entry into coffee made headlines at the time, being the
first such move by a large industrial house in India. Unlike
the tea industry in India, where many well-known business
houses own and manage plantation companies, coffee plantations
have largely been the preserve of owner-planters. The Tatas,
with their extensive experience in tea, brought in a fresh
approach to the coffee business. It remains till today the
most significant merger and acquisition
deal in the history of Indian coffee, post Independence. But,
this was not the first time that the company had witnessed
change via the M&A route.
The genesis of Conscofe dates back to 1922, when the Consolidated
Coffee Estates Limited, Edinburgh was formed, on the amalgamation
of Pollibetta Coffee Estates Company Limited and Coorg Coffee
Estates Limited, both then managed by Matheson and Company.
In a sense, investment in the plantation businesses represented
the first organized foreign direct investment by Europeans
in India, and as the name suggests, Conscofe was an effort
at consolidation, to achieve better
productivity through the economies of scale.
Back in the early 1920s, the merger was seen as a major event,
a pointer to new developments, though much of the planted
assets of the company were created during the 1860s.
And what assets! Look closely at some of the names of the
estates now in the Tata Coffee fold: Coovercolly, Woshully,
Mylemony – these are heritage estates
that have been producing quality coffee for well over one
hundred years. Seen in context, the “Fine Cup”
awards come as no surprise. Well-situated, in the prime coffee
growing areas of Coorg, Chikmagalur and Hassan districts of
Karnataka, with abundant shade trees, the estates also grow
pepper, cardamom and oranges. With established farm management
techniques and cultivation practices, the estates have been
carefully nurtured by generations of workers and managers;
over the past decade, the Tatas have further streamlined processes
and fiscal management.
Being a lead player comes naturally. On two significant occasions,
the company management has played a strategic role in shaping
the destiny of the Indian coffee industry. In 1940 the idea
of pooling coffee, in response to
the crisis prevailing at the time, led to the subsequent formation
of the Indian Coffee Board. Then, in 1992 Tata executives
contributed to the processes that led to the liberalization
of the coffee industry.
Today, as Asia’s largest integrated coffee
company, with a turnover of Rs. 2 billion, Tata
Coffee has several dimensions to its operations. An in-house
research and development center has been established for applied
research in improved crop varieties, tissue
culture, pest and disease control and crop nutrition. While
it inherited four coffee curing
works, it today operates one highly modernized 20,000 tonne
capacity curing establishment at Kushalnagar, in Coorg and
another facility on the West coast of India for processing
monsooned coffee. Clearly operational efficiencies now guide
the management processes.
Coffee quality evaluation is integrated into the company’s
operations, with cupping facilities
at the curing works and a Coffee Board of India accredited
quality lab attached to its Roast & Ground factory at
Bangalore that produces packaged coffee. As free marketing
opened up opportunities for branded coffee,
Conscofe was the first plantation company to move towards
value-addition by developing its own brands, and launched
“Coorg 100% Pure Filter Coffee” in 1993. Another
strategic investment, in an instant coffee
plant at Hyderabad in 1993, is now paying off: instant coffee
exports contributed to over 50 per cent of sales turnover
in the year ending 2002.
The seamless integration from seed to cup took a definitive
focus when, in July 2001, Tata Coffee picked up a 34.3% stake
in Barista Coffee Company, a company that has energized the
retail coffee sector in India.
The alliance ensures Barista cafes a steady supply of high
quality coffee beans, and specially crafted blends.
Corporate governance is high on the agenda with every employee
now following the code of conduct and business principles
enshrined in the Tata Business Excellence Model.
Enlightened labour welfare policies, a hallmark of the Tata
Group’s corporate social responsibility, are further
extended to the local community through the efforts of the
Coorg Foundation. The felicity
with which “Tata Coffee” is now identified, within
a space of two years since the company was formally renamed,
shows the strength of the company’s ‘brand’
equity.
While the company’s annual production of 10,000 tonnes
of green coffee constitutes about 3 per cent of the total
production of Indian coffee, the strategic management
approach represents a distinctive paradigm. In a scenario
where small growers account for 98 per cent of the industry,
a large plantation company such as Tata Coffee stands out
– and serves as a model. While replicating the model
may not be possible in toto, or even desirable for all growers,
the case study is still useful in that it demonstrates the
possibilities – and problems – of size. More pertinently,
an integrated coffee company such as Tata Coffee represents
a value chain in the coffee business
that is transparent, benefiting all stakeholders.
The boom and bust cycles in the international coffee business
are unlikely to change; the need of the hour, then, is an
equitable approach that ensures
a quality product for the consumer, and a quality of life
for the farm worker. The moral of the story of Matheson’s
merging into Consolidated Coffee and then being reinvented
as Tata Coffee in a span of 140 years: big can be beautiful,
too.
© Aparna Datta, 2002
Published in ‘Tea & Coffee
Asia’ magazine, 3rd Qtr 2002 |